Great post here, I will provide excerpts below. This is from an interview with a guy named Paul Midler, a Wharton grad who authored the book, POORLY MADE IN CHINA. The guy has some good insight, and it mirrors my own experience in China.
“As a fix-it man for overseas importers and retailers sourcing from China, Paul Midler, a Chinese-speaking Wharton MBA grad, gained a unique perspective into the Made-in-China story. That experience, during which he worked with hundreds of Chinese factories, made him an eyewitness to the manipulation of product quality by factories and the other ways in which they bamboozled overseas businessmen and partners. In an interview to DNA Money’s Venkatesan Vembu, Midler, author of Poorly Made in China, reveals the dark secrets of the Made-in-China story. Excerpts:
Why haven’t US consumer protection agencies, with their stringent regulations, been able to filter out low-quality goods from China?
One, these agencies are resource-constrained. The US Consumer Product Safety Commission, which is in charge of toys and things, just doesn’t have enough people. But even if they had, they just can’t inspect everything that comes into the US: the volume is too large. Most industries are self-regulated….
The other problem with these agencies is that when it comes to low quality, you have to know what you’re looking for. In China, you’re dealing with a partner who is not straightforward with you. A lot of counterfeiting goes on: the latest example of it is the Chinese Drywall, used in construction in the US, which is counterfeited, but although agencies in the US have been looking at it for months, nobody even knows what the fake material is. The Chinese aren’t helping either. If you don’t know what it is, how do you know what to look for? Now, with hindsight, everybody says, ‘Why weren’t we looking for melamine in milk?’ But a year ago, nobody even knew what melamine was.
When you send, say, a shampoo sample to the lab for testing, you can’t just tell the lab to make sure there’s no bad stuff in it. Labs charge by the screen, and want to know what screens to run. You have to tell them what you’re looking for. And each of those tests adds to the cost.
You also make the point that at some stage, some importers don’t want to know about quality problems.
Factories have their ways of making things cheap, and they don’t always disclose their production secrets. Sometimes we don’t want to ask. That way, we don’t know what they’re doing, so if something bad happens, we can say, ‘We didn’t know.’ But if we ask and we find out they’re using some chemical that’s not legal, we have a problem: now we know.
Why could not someone like you – who was on the ground in China (on behalf of importers) and who speaks the language, and who had access to factories –prevent Quality Fade and the other manufacturing tricks?
In matters like this, there has to be trust; there’s no other way to do it. For me to guarantee what’s in a shampoo, I shouldn’t have to stand in the factory on the days that they were mixing the shampoo, test every ingredient, ask them what they were putting in… There has to be a level of trust…
And you can’t trust Chinese manufactures?
I won’t say you can’t trust all the manufactures. But in China, it’s not just the number of quality failures that’s worrisome, it’s also the kind of quality failures. It goes beyond just accidents in the factory or negligence; it also goes beyond worker ‘laziness’ or a factory owner ‘cutting corners’. ‘Cutting corners’ is too benign an expression to describe some of the things that go on in China, where some people are going out of their way to ‘slip one past the inspectors’, as the melamine-in-milk scandal showed up.
Not all the quality failures are alike: some of them are more unethical than others; but it doesn’t get any worse than the melamine case. Dozens of companies were involved, which means potentially hundreds of people knew about it. So why didn’t people talk? Why aren’t there whistle-blowers in China? It’s because employees don’t want their factory – or China – to lose face, so they think it’s better to sweep it under the rug.